Products Description
⚙️ I. Structural Advantages
Tie-bar-less Design
Enhanced Spatial Freedom: Eliminates traditional tie-bar restrictions, providing larger mold-mounting space for irregular or oversized molds (e.g., automotive interior parts, multi-cavity molds), avoiding interference issues.
Simplified Maintenance: Streamlines mold installation/removal, reduces setup time, and mitigates precision loss from tie-bar wear.
Dual-Slide Plate Structure
High-Efficiency Multi-Station Operation: Dual-slide plates enable "one mold, two cavities" or "two-color/two-mold" simultaneous production. Rotary switching achieves continuous molding, reducing cycle time by 30%+ (data referenced from FL-400R2).
Enhanced Stability: Slide plates use high-rigidity materials (e.g., gray cast iron) with induction hardening, ensuring flatness and anti-deformation under heavy loads.
Compact Vertical Layout
Space-Saving: Vertical clamping/injection design reduces floor space by 50% vs. horizontal machines, ideal for confined workshops.
Insert Automation-Friendly: Vertical mold opening simplifies robotic/manual insert placement (e.g., connectors, bearings), boosting integration.
⛽ II. Hydraulic System Advantages
Energy-Efficient Design
Servo-Driven Power: On-demand oil delivery cuts idle energy consumption, saving 30-40% total energy (per Fengtie servo series data).
Streamlined Circuitry: Integrated valve blocks minimize piping/joints, reducing leakage risks and improving response speed.
High-Precision Control
Closed-Loop Pressure/Flow Control: PID systems ensure injection pressure fluctuation ≤ ±0.5%, critical for optical lenses/precision gears.
Multi-Stage Injection Tuning: Independent control over filling/packing phases adapts to thin-wall fast-fill or thick-wall anti-sink needs.
Reliability Boost
Advanced Cooling: Integrated oil-temperature control maintains viscosity stability, preventing seal degradation and efficiency loss.
🚗 III. Application Scope Advantages
Automotive Applications
Product Type Technical Adaptability Precision Components Lens holders, sensor housings (±0.01mm repeatability) Multi-Material Parts Two-color handles, soft/hard overmolded seals (dual-slide enables synchronous mold swap) Insert-Molded Parts Bearing inserts, PCB encapsulation (vertical layout simplifies insert loading)
Specialized Process Support
LSR (Liquid Silicone Rubber) Seals: Water-cooled nozzles prevent curing for battery seals/wire harness boots (vacuum degassing optional).
Lightweight Thin-Wall Parts: Nitrogen-assisted injection enhances fill efficiency/surface finish for bumpers/grilles.
Flexible Production
Quick Mold Change (QMC): Pre-mounted molds on dual slides achieve <5-minute changeover, ideal for low-volume/high-mix orders (e.g., aftermarket parts).
💎 IV. Core Advantages vs. Traditional Machines
| Aspect | Traditional Tie-Bar Machines | Fengtie FL-600DS Tie-bar-less Dual-Slide |
|---|---|---|
| Mold Compatibility | Limited by tie-bar spacing | Supports oversized/irregular molds |
| Production Efficiency | Single-station operation | Dual-slide synchronous switching ↑ output 30-50% |
| Energy Consumption | Fixed-displacement pumps (high waste) | Servo-driven system ↓ energy 30-40% |
| Maintenance Cost | Regular tie-bar/bushing replacement | No tie-bar wear, reduced upkeep |
Selection Advice:
Optimized for new energy vehicle (NEV) lightweight components (battery brackets/lamp covers), multi-material composites, and insert-intensive products. For validated specifications (clamping force, shot volume), contact Fomtec directly for the FL-600DS technical manual.
