Products Description
Fomtec Vertical Clamping & Horizontal Injection Molding Machines
⚙️ I. Advantages of Mechanical Structure
Vertical Clamping + Dual Sliding Platen/Rotary Table Design
Vertical movement of the clamping unit, combined with dual sliding platens or rotary tables (optional 3-4 stations), enables simultaneous insert placement/removal and injection molding, significantly boosting efficiency.
Ergonomic low worktable height (~130±20mm) simplifies mold installation/maintenance and reduces operator fatigue.
Twin Rapid-Clamping Cylinder Mechanism
Dual oil cylinders ensure smooth, fast clamping motion, reducing mold open/close time by >20% with simplified maintenance.
High-Rigidity Structural Components
High-strength copper bushings at movable joints (templates/columns) offer wear resistance and low friction, extending lifespan by 30% and reducing contamination risks.
Four-column clamping structure (e.g., YT series derivatives) supports up to 350-ton clamping force for large-mold stability.
Optimized Horizontal Injection Unit
Dual injection cylinders + dual guide columns ensure smooth motion (±0.02mm precision). Optimized screw L/D ratio suits engineering plastics (LCP, PFA).
⛽ II. Advantages in Hydraulic Circuit Design
Multi-Stage Pressure/Flow Hydraulic Circuit
Multi-level pressure/flow adjustments reduce energy loss while improving response speed by 15%, meeting multi-stage injection demands.
Electronic Scale Precision Control
Closed-loop electronic scale control for clamping/injection enables >10-stage pressure/speed profiling, ensuring dimensional consistency (e.g., ≤0.05mm tolerance for thin-walled parts).
Energy-Efficient Power System
Optional servo-driven hydraulic pumps cut energy consumption by 30-40%. Nitrogen-assisted rapid injection boosts shot speed to >200cm³/s.
📦 III. Advantages in Application Scope
Dedicated Insert Molding Applications
Vertical mold opening utilizes gravity to secure inserts (metal pins, electronics), preventing displacement (>98% yield).
Ideal for: connectors, medical devices, automotive pins, and precision insert parts.
Large Complex Parts & Multi-Process Integration
Dual sliding platens enable simultaneous molding and post-processing (IMD/IML film embedding, LSR overmolding).
350-ton clamping force accommodates molds up to 840×840mm (water meter housings, pen components).
Space and Automation Adaptability
40% smaller footprint vs. same-tonnage horizontal machines, ideal for compact workshops.
Standard automation interfaces (robots, vision inspection) support unmanned production.
💎 FK Series Key Specs vs. Competitors
| Feature | FK Series Advantage | Traditional Horizontal Machine Limitation |
|---|---|---|
| Clamping Structure | Vertical twin rapid cylinders, 15% faster | Horizontal cylinders, slow inertia response |
| Insert Handling | Gravity-assisted + dual-platen sync | Requires anti-drop fixtures |
| Energy Consumption | Servo pump saves 30-40% | Fixed displacement pump energy waste |
| Suitable Products | Insert/multi-color/large complex parts | Standardized high-volume simple parts |
| Floor Space | 40% reduced footprint + height optimization | Requires larger operating clearance |
💎 Conclusion
Fomtec's FK series resolves core challenges in insert molding (precision/efficiency) through its hybrid vertical-horizontal design, while delivering responsive hydraulics and energy savings. It excels in high-value fields like medical electronics, precision connectors, and multi-material molding. For complex insert production or space-constrained environments, the FK series is the optimal solution.
