Products Description
Fomtec injection molding machines' application in the electronics and electrical appliances industry:
⚙️ I. Core Technological Advantages
High Precision & Stability
Micron-Level Control: Utilizes linear displacement electronic scales and PID temperature control systems, achieving injection repeatability of ±0.01mm to ensure dimensional consistency for micro-components (e.g., connectors, gears).
Direct Clamping Technology: Evenly distributes clamping force to prevent platen deformation, ideal for stress-sensitive transparent parts like optical lenses and light guide plates.
2. Multi-Material/Multi-Color Integration Capability
Modular Multi-Injection Systems: Models like the FT-MC series support horizontal/vertical injection unit combinations, enabling hard/soft material overmolding (e.g., anti-slip grips) and dual-color keys (e.g., backlit keyboard keys) in a single cycle, reducing assembly steps by 30%.
Central Turret Design: Award-winning FT-CM series allows 4-8 station upgrades, facilitating simultaneous IML (in-mold labeling) and multi-color molding for smartphone covers, increasing yield rates by 20%.
3. High-Efficiency Production Design
Rotary Multi-Station Systems: Rotary platen machines (e.g., FT-400R2) adopt "one upper mold + multiple lower molds" configurations, cutting mold change time by 50% and boosting productivity by 30-50%, ideal for fast-iteration consumer electronics.
Automation Compatibility: Vertical models simplify robot integration for automated insert placement (e.g., metal contacts) and unmanned production of precision parts (e.g., watch movement gears).
Servo-Driven Systems: On-demand power reduces energy consumption by 30-40% and minimizes workshop heat emissions.
LSR (Liquid Silicone Rubber) Dedicated Machines: Water-cooled nozzles and barrels prevent silicone curing, while vacuum degassing ensures bubble-free medical-grade silicone parts (e.g., earphone seals).
4. Energy Efficiency & Clean Production
📱 II. Compatible Electronic Product Types
| Product Category | Typical Applications | Recommended Models | Key Technical Support |
|---|---|---|---|
| Precision Structural Parts | Phone housings, connectors, light guides | FT-RC rotary two-color machines | High injection pressure (>2000bar) for uniform thin-wall filling |
| Functional Components | Buttons, waterproof seals, heat sinks | FT-MC multi-material modular machines | Hard/soft material overmolding for enhanced sealing |
| Optical & Micro-Parts | Lens holders, backplates, micro-gears | Vertical precision machines | 0.01mm repeatability, low-stress molding |
| Silicone Electronic Accessories | Earbud tips, waterproof plugs, shock pads | LSR-dedicated machines | Closed-loop proportional control (0.1% accuracy) |
💎 III. Industry Competitive Edge
Fomtec’s dominance in electronics stems from its "Precision + Flexibility + Efficiency" technology triangle:
Precision: Meets micron-level tolerances and low-stress requirements, reducing post-processing costs.
Multi-Function Integration: Multi-color/multi-station designs replace multiple machines, lowering production line investments for SMEs.
Green Manufacturing: Aligns with China’s "Equipment Upgrade Policy" (e.g., Zhejiang Province) and energy certifications (CE, ISO), supporting carbon reduction.
💡 Selection Guide:
Micro-connectors/Optical parts → Vertical precision machines (e.g., FT-600KC) + robots;
Multi-color housings/Buttons → FT-CM turret or FT-MC modular machines;
Silicone seals → LSR-dedicated machines + vacuum degassing modules.
