⚙️ I. Mechanical Structure Advantages

1. Turret-Type High-Integration Design
   Features a turret-style multi-station synchronous structure integrating tube alignment, insertion, injection, and extraction. Turret design minimizes mechanical transmission links, enhances stability, and reduces cycle time to 8.5-12 seconds, achieving a daily output of 120,000 units (tube diameter: 16-25mm).
   
   

2. Precision Positioning & Synchronous Control
   Equipped with high-precision servo systems for automatic tube end recognition and positioning with minimal error. Synchronized turret motion eliminates cumulative errors common in chain-driven equipment, ensuring product consistency.
   
   

3. Compact Footprint
   Occupies only 3.2×2.3m, enabling full production line operations in limited spaces for factory space optimization.

⛽ II. Hydraulic Circuit Advantages

1. Closed-Loop Hydraulic Control
   Utilizes high-response hydraulic servo circuits for precise pressure/speed adjustment. Integrated intelligent temperature control maintains stable oil viscosity during prolonged operation, preventing delays or accuracy loss.
   
   

2. Energy Efficiency & Low Noise
   Optimized pipeline layout reduces pressure loss, cutting energy consumption by ~15%. Vibration/noise suppression technology limits operational noise below industry standards (<75dB).

💉 III. Injection Structure Advantages

1. Multi-Cavity Synchronous Molding

• Ø16-25mm tubes: 12-cavity simultaneous molding, daily output: 120,000 units;

• Ø28-40mm tubes: 10-cavity simultaneous molding, daily output: 86,000 units.
  Independent cavity temperature control ensures material fluidity consistency, reducing defect rates.
  
  

2. Quick Mold Change System
   Modular mold design enables rapid switching between tube diameters (16-40mm), reducing changeover time to ≤30 minutes for flexible multi-product production.

🧴 IV. Application Scope Advantages

1. Broad Compatibility

• Tube diameter: 16-40mm (cosmetic tubes, toothpaste tubes);

• Tube length: 60-200mm;

• Material adaptability: PE, PP, aluminum-plastic composite tubes.
  
  

2. High-Cleanliness Production
   Fully enclosed operation + automatic dust removal prevents secondary contamination, complying with GMP standards for cosmetics/pharmaceuticals.

🔗 V. Integrated Line Advantages

1. End-to-End Automation
   Integrates tube alignment → recognition → insertion → injection → extraction → stacking. Includes AI vision inspection for real-time defect rejection, boosting yield rate to >99.2%.
   
   

2. Intelligent Control System
   PLC + HMI interface supports parameter memory, fault self-diagnosis, and production statistics, reducing operational complexity and maintenance costs.

📊 VI. Production Efficiency & Specifications

🌟 VII. Industry Position & Influence

1. Technology Benchmark
   As one of China’s few fully integrated soft tube injection systems, this model fills the high-end market gap. Its turret-type synchronous molding technology reaches global advanced levels.
   
   

2. Market Performance

• Efficiency leadership: 120,000 units/day output far exceeds semi-automatic equipment (traditional: 30,000-50,000 units/day);

• Client coverage: Serves premium cosmetic/toothpaste brands (e.g., P&G, Unilever OEMs).
  
  

3. Industry Recognition
   Drives the packaging industry toward "unmanned workshops" through automation and cleanliness. Listed in Cosmetic Packaging Technical Standards as recommended equipment, elevating China’s global competitiveness in high-end packaging machinery.

💎 Conclusion

Fomtec’s Turret-Type Soft Tube Injection Head Machine establishes new industry standards in efficiency (120k units/day), yield (>99%), and cleanliness (zero manual contamination) through three core technologies: turret precision mechanics, closed-loop hydraulics, and multi-cavity synchronous molding.

Its compatibility with 16-40mm tubes meets premium demands in cosmetics/toothpaste sectors, solidifying its status as a technology benchmark for domestic high-end packaging equipment and significantly boosting China’s global influence in packaging machinery.