Products Description
Fomtec Injection Molding Machines' Applications in Daily Necessities and Electronics Industries, maintaining all technical details, structural logic, and marketing highlights:
⚙️ I. Application & Advantages in the Daily Necessities Industry
1. Compatible Product Range
Household Items: Toothbrushes, dental floss dispensers, food container lids, sealing strips, salad bowls, coffee cup pads.
Packaging Containers: Cosmetic tubes (e.g., toothpaste tubes, bottle nozzles), pen casings.
Home Accessories: Furniture connectors, sanitary ware components, baby products (e.g., bottle parts).
2. Core Technological Advantages
Vertical Structure Design:
Vertical injection/clamping layout reduces floor space by 50% and enhances space utilization.
Top-bottom mold opening simplifies manual/robotic insert placement (e.g., toothbrush bristle embedding, metal rings for pens), enabling full automation.
High-Efficiency Multi-Station Systems:
Rotary Platen Machines (e.g., FT-400R2): Dual/triple-station design with one upper mold + multiple lower molds, cutting mold change time and boosting productivity by 30-50%.
Centralized cooling ensures uniform mold temperature for stability-sensitive products like sealing strips.
Customized Dedicated Machines:
Automatic Tube Nozzle Machines: High-precision molding for cosmetic tube nozzles.
Zipper-Specific Machines: Single-step zipper tooth molding and alignment, reducing labor costs.
Energy Saving & Clean Production:
Servo-driven systems lower energy consumption by 30-40%, reducing workshop heat emissions.
Nitrogen-assisted injection enhances filling efficiency and surface finish for thin-walled products (e.g., container lids).
📱 II. Application & Advantages in the Electronics Industry
1. Compatible Product Types
Precision Structural Parts: Phone housings, connectors, light guides, optical lens holders.
Functional Components: Tactile switches, electronic buttons, heat sinks, waterproof seals.
Micro-Components: Watch movement gears, LCP connectors, LED holders.
2. Core Technological Advantages
High Precision & Stability:
±0.01mm injection repeatability (linear encoders + PID temperature control) ensures micron-level consistency.
Direct clamping prevents platen deformation for stress-sensitive optical parts.
Multi-Material Integration:
Central Turret Machines (e.g., FT-CM Series): 4-8 station upgrades enable simultaneous IML (in-mold labeling) and multi-color molding, increasing yield by 20%.
Two-shot molding: Single-cycle hard/soft material overmolding (e.g., non-slip buttons, sealed housings).
Specialized Machines for Advanced Materials:
LCP Connector Machines: Stable high-temperature molding for high-frequency components.
LSR (Liquid Silicone Rubber) Machines: Water-cooled nozzles prevent curing; vacuum degassing ensures bubble-free seals.
💎 III. Cross-Industry Competitive Edge
Precision Flexible Production:
Vertical designs support insert automation; rotary machines enable "one machine, multiple molds" for rapid order switching.
Industry-Tailored Solutions:
30+ dedicated machine types (e.g., pen manufacturing, water meter machines) minimize retrofitting costs.
Green & Certified Efficiency:
ISO 9001/CE-certified; servo energy-saving aligns with China’s "Dual Carbon" policy (carbon peaking & neutrality goals).
📊 IV. Model Selection Guide
Production Needs | Recommended Models | Core Advantages | Typical Applications |
---|---|---|---|
Small-Batch Daily Necessities | FT Rotary Series (e.g., FT-400R2) | Multi-station efficiency ↑50% | Container lids, cup pads, and toothbrush handles |
High-Precision Micro Electronics | Vertical Precision Machines (e.g., FT-600KC) | ±0.01mm repeatability, low-stress molding | Connectors, gears, optical holders |
Multi-Color/Material Parts | FT-CM Central Turret Machines | 4-8 stations, yield ↑20% | Phone housings, dual-color buttons |
Silicone/High-Temp Material Parts | LSR Dedicated Machines | ±0.1°C closed-loop temp control, vacuum degassing | Earbud seals, waterproof plugs |
Blurring Industry Boundaries: Fengtie’s modular design (e.g., FT-MC series with switchable vertical/angular injection units) bridges daily necessities and electronics production. Examples:
Cosmetic tube nozzle machines can adapt to electronic heat sink encapsulation.
Rotary machines produce salad bowls and lamp brackets.
Key Selection Criteria: Prioritize material properties (e.g., PLA biodegradables require dedicated screws) and precision tolerances (electronics need closed-loop control) to maximize ROI.