Products Description
⚙️ I. Machine Advantages
Precision Temperature Control
Water-cooled nozzles & barrels: Prevent premature LSR curing for stable, continuous production, critical for medical-grade parts (seals, catheters) with zero bubbles.
Closed-loop thermal control: ±0.1°C accuracy prevents material degradation from fluctuations.
Efficient Mixing & Metering
Dynamic proportional valves: Achieve precise A/B component ratio (error ≤0.5%), ensuring consistent cross-linking.
Self-cleaning mixing heads: Minimize residue for frequent material changes (e.g., small-batch medical consumables).
Modular Multi-Station Design
Vertical: Space-saving, ideal for insert loading (e.g., sensor encapsulation).
Horizontal: Suits high-cavity molds (e.g., automotive seals mass production).
Vertical/horizontal flexibility:
Rotary/multi-slide systems: Enable "multi-cavity" or "multi-color molding" (e.g., two-color nipples, lamp seals), boosting efficiency by 30-50%.
Smart Automation Integration
Bus control system: Seamless integration with robots/MES for unmanned demolding-inspection-packaging.
Optional vacuum degassing: Eliminates internal bubbles for optical-grade parts (light guides, lens holders).
Energy Efficiency & Reliability
Servo-driven systems: Reduce energy consumption by 30-40%, lowering workshop heat emissions.
High-rigidity construction: Hardened gray cast iron enhances anti-deformation, extending lifespan by 30%.
🌐 II. Application Scope & Industry Use Cases
| Industry | Typical Products | Technical Adaptability |
|---|---|---|
| Medical/Healthcare | Catheters, seals, prosthetics | Cleanroom-compatible design (GMP compliant); vacuum degassing eliminates bio-contamination risks. |
| Automotive | Lamp seals, battery gaskets | High/low-temp resistance (-60°C~250°C); multi-station production supports a million-unit/year capacity. |
| Consumer Electronics | Waterproof connectors, sensor encapsulation, keyboard covers | ±0.01mm repeat injection ensures micro-component airtightness. |
| Baby Products | Nipples, pacifiers, and two-color tableware | Food-grade screws; vertical machines enable soft/hard overmolding. |
| Houseware/Plumbing | Pressure cooker seals, showerheads | Nitrogen-assisted injection enhances surface finish; <5-min mold changes suit multi-SKU orders. |
💎 III. Advantages vs. Traditional LSR Machines
| Aspect | Traditional LSR Machines | Fengtie Standard LSR Machines |
|---|---|---|
| Precision | Manual tuning, unstable output | Closed-loop control ↑ yields a rate by 20% |
| Efficiency | Single-station, slow changeovers | Dual-station rotary system doubles output |
| Material Versatility | Limited to generic silicones | Compatible with LSR, platinum-cure, medical-grade silicones |
| Automation | Requires external robots | Native automation interfaces enable "lights-out" production |
⚠️ IV. Selection Guidelines
High-precision medical/electronics: Vertical precision machines (e.g., FL-V series) + vacuum degassing.
High-volume automotive seals: Horizontal multi-slide models (e.g., FL-600DS) + automated lines.
Food-grade products: Mandatory 316L stainless steel barrels + Teflon-coated screws.
Fomtec LSR machines deliver triple breakthroughs in efficiency, quality, and cost for high-demand sectors (medical, automotive, electronics) through precision thermal control, flexible station design, and smart integration. Modular architecture ensures rapid adaptation to evolving needs, from NEV battery seal mass production to unmanned medical consumables workshops.
