Products Description
⚙️ I. Advantages of Mechanical Structure
Tie-Barless C-Frame + Integrated Rotary Table
Vertical open C-frame structure eliminates traditional tie bars, providing three-sided access. Boosts insert placement efficiency by >30%, ideal for long or multi-directional inserts (manual/robotic).
Dual-station rotary indexer enables simultaneous molding and post-processing (insert loading/part removal), shortening cycle times and increasing theoretical output by 25%.
High-Rigidity Dynamic Components
Rotary track uses hardened alloy steel + copper bushings, achieving ±0.05mm repeat positioning accuracy and 40% longer lifespan vs. roller systems.
Dual injection cylinders + linear guides counteract eccentric loads, ensuring ±0.03mm shot stability for precision electronics.
Safety Synergy Design
Mold clamping/rotation interlock: Automatically disables clamping during rotation.
Standard safety light curtains + mechanical blocks comply with CE/ISO 13849.
⛽ II. Advantages in Hydraulic Circuit Design
Low-Inertia Hydraulic System for Rotary Table
Dedicated circuit with high-frequency proportional valve + accumulator assist achieves 180° rotation in ≤1.2s (35% less energy than chain drives).
10-stage pressure/speed closed-loop control with electronic scale feedback ensures ≤0.5% weight deviation for thin-walled parts (e.g., connector housings).
Deep-Optimized Servo Energy Saving
Standard servo-driven fixed-displacement pump reduces standby power to <0.3kW, cutting total energy use by 40-50% (vs. traditional pumps).
Dual-channel P.I.D. temperature control: Independent barrel/mold cooling (±1°C) stabilizes melts for engineering plastics (LCP, PPS).
📦 III. Advantages in Application Scope
Multi-Process Insert Molding
Dual stations support integrated molding-assembly-inspection, e.g., automotive terminals (>99% yield), waterproof multi-pin connectors.
C-frame design accommodates irregular inserts (L-shaped metal plates, ceramic substrates) up to 300×150mm.
High-Volume Micro-Part Production
Synchronized rotary ejection eliminates delay, suitable for ≤0.5g micro-components (medical tube connectors, optical lens holders).
Space and Automation Optimization
35% smaller footprint and ≤2.8m height fit low-ceiling workshops.
Standard EtherCAT interface + 7-inch HMI enables robotic trajectory planning (e.g., fan-shaped paths avoiding the rotary table).
💎 FC-450R2 Series Value Comparison
| Aspect | FC-450R2 Advantage | Traditional 4-Column Vertical Limitation |
|---|---|---|
| Structural Efficiency | Tie-barless + rotary: 25% shorter cycles | Tie bars hinder access, slow mold changes |
| Energy Ratio | Servo pump + accumulator: 40% less energy | Fixed pumps waste idle energy |
| Suitable Products | Irregular inserts/multi-process/micro-parts | Simple standard parts |
| Space Occupancy | 35% smaller footprint, minimal clearance | Requires safety buffer zones |
✅ Selection Guidance
Prioritize FC-450R2 for multi-process inserts (auto/medical), micro-precision parts, or height-constrained spaces. Its tie-barless rotary design maximizes automation efficiency and yield.
Alternative: For >500-ton clamping force or large deep-cavity parts (e.g., appliance housings), evaluate FCS FK Series (vertical-horizontal hybrid).
*Note: Specifications derived from FCS analogous models (FC Series) and industry validation. Refer to official FC-450R2 manuals for exact performance data.*
