Products Description
⚙️ I. Advantages of Mechanical Structure
Dedicated Vertical Clamping Design
Features a vertical C-frame structure with three-sided open access, facilitating rapid insert placement (e.g., electrical plug pins) and part ejection. Optimized for precision alignment of multi-pin connectors.
Low worktable height (ergonomic design) reduces operator fatigue and enhances safety.
High-Rigidity Dual-Tie-Bar Injection Unit
Dual injection cylinders + dual tie-bars ensure smooth platen movement, achieving ±0.02mm shot repeatability. Prevents wear from eccentric loads, extending equipment lifespan.
Enhanced Safety Components
Standard safety light curtains + door interlock system triggers immediate shutdown upon abnormal access, meeting safety requirements for high-frequency production (mandatory for ≥20-ton models).
⛽ II. Advantages in Hydraulic Circuit Design
Multi-Stage Pressure/Flow Control
Supports >10-stage pressure/speed profiling via independent flow valves. 15% faster response adapts to complex processes like plug overmolding.
Servo Energy-Saving System
An optional servo-driven hydraulic pump reduces energy consumption by 30-40% vs. fixed-displacement pumps. Lowers noise and oil temperature fluctuations for long-term stability.
P.I.D. Precision Temperature Control
Barrel zones use P.I.D. algorithms with ≤±1°C deviation. Ensures uniform melting of engineering plastics (flame-retardant PC, nylon), minimizing flow marks and bubbles.
📦 III. Advantages in Application Scope
Specialized Electrical Plug Production
Optimized for multi-pin plug insert molding. Gravity-assisted positioning secures metal pins (>98% yield). Widely used for AC plugs, power connectors, etc.
Electronic Component Overmolding & Micro-Parts
High-precision injection suits micro-connectors, fuse housings, etc., with ≤0.05mm dimensional tolerance.
Automated Line Integration
Standard robot interface + 7-inch touchscreen enables quick recall of 66 process presets. Seamlessly integrates automated insert loading/part sorting systems.
💎 FC-450EP Series Core Value Summary
| Aspect | Key Advantages | Typical Applications |
|---|---|---|
| Mechanical | Vertical C-frame: 30% faster operation | Multi-pin plugs, wired terminals |
| Hydraulic | Servo + multi-stage control: 15% higher precision | Flame-retardant overmolding, thin-wall electronics |
| Space Efficiency | 40% smaller footprint vs. same-tonnage horizontal machines | Compact workshops, automated insert lines |
✅ Selection Guidance:
Choose FC-450EP for electrical plugs, precision electronic inserts, or high-volume automation (e.g., 100k+ daily output). Its open structure, energy-saving hydraulics, and plug-specific optimization boost yield and efficiency.
Alternative Option: For >450-ton clamping force or large deep-cavity parts (e.g., appliance housings), evaluate FCS’s FK Series (vertical-horizontal hybrid).
Parameters of some model FC-EP Vertical Injection Molding Machine :DESCRIPTION UNIT FC-450EP
INJECTION UNITScrew Diameter mm φ44 φ50 Maximum Injection Pressure kg/cm2 1084 840 Theoretical Shot Volume cm3 273 353 Maximum Shot Weight（PVC） g(oz) 324（11.4） 420（14.8） Injection Rate cm3/sec 125 162
CLAMPING UNITClamping Force ton 45 Top Platen Size mm 600x305 Bottom Platen Size mm 600x332 Mold Size mm ┄ Minimum Mold Thickness mm 200 Opening Stroke mm 200 Maximum Open Daylight mm 400 Ejector Force ton 1.1 Ejector Stroke mm 90
OTHERSHydraulic System Pressure kg/cm2 140 Oil Tank Volume L 184 Electric Power hp(kW) 10(7.5) Barrel Heating Power kW 7.05 7.05 Total Wattage kW 14.25 14.55 Machine Dimensions（approx.） m 2.0x0.9x1.8 Machine Weight（approx.） t 3.2
