Products Description
⚙️ I. Advantages of Mechanical Structure
C-Frame Open Structure & Tie-Barless Design
The clamping unit adopts an open C-frame structure, eliminating traditional tie bars. This provides three-sided access to the worktable, significantly enhancing convenience for insert placement and part removal, especially for long-stem inserts.
Ergonomic low worktable height reduces operator fatigue and improves safety.
Dual Tie-Bar Injection System
The injection unit features a dual injection cylinder + dual seat cylinder + dual tie-bar structure, ensuring smooth platen movement and injection precision of ±0.02mm, preventing wear from eccentric loads.
High-Rigidity Components & Safety Optimization
High-wear-resistant copper bushings extend equipment lifespan at critical moving parts.
Standard safety gate netting + interlocks trigger immediate shutdown and alarms upon abnormal door opening (standard on models ≥20 tons).
⛽ II. Advantages in Hydraulic Circuit Design
Multi-Stage Pressure/Flow Hydraulic Circuit
Independent multi-stage pressure/flow adjustments optimize energy distribution, reduce waste, and improve response speed by 15%, meeting complex molding demands.
Closed-Loop Electronic Scale Control
Precision feedback via electronic scales for clamping/injection enables multi-stage pressure/speed profiling (66 programmable presets), ensuring dimensional consistency (e.g., ≤0.05mm tolerance for thin-walled parts).
Efficient Power System
Five-star geared motor drive for high-torque/high-RPM adaptability in feeding.
P.I.D. temperature control minimizes zone temperature deviation (±1°C), ensuring melt stability.
📦 III. Advantages in Application Scope
Dedicated Insert Molding Applications
C-frame open structure + vertical clamping direction naturally suits long-stem and irregular inserts (e.g., electronic connectors, automotive bushings), eliminating anti-drop fixtures (>98% yield).
Precision & Micro-Part Production
High-precision injection control + thermal stability is ideal for micro-components like connectors and medical catheters requiring dimensional repeatability.
Compact Space & Automation Integration
30% smaller footprint vs. four-column vertical machines, ideal for small workshops.
Standard robot interfaces and a 7-inch touchscreen enable quick parameter recall and automated line integration.
💎 FC Series Core Value Summary
Aspect | Advantage vs. Competitors | Typical Applications |
---|---|---|
Mechanical | C-frame > Four-column (30% better accessibility) | Long-stem inserts, irregular inserts |
Hydraulic | Multi-stage closed-loop > Open-loop (15% higher precision) | Medical micro-parts, electronic connectors |
Space Efficiency | 40% smaller footprint than same-tonnage horizontal machines | Compact workshops, automated embedded lines |
✅ Selection Advice: Choose the FC Series for irregular inserts, micro precision parts, or space constraints — leveraging its open structure, responsive hydraulics, and enhanced safety. For >350-ton clamping force or large deep-cavity products.
SPECIFICATION | UNIT | FC- | FC-DS | FC-R2(R3) | FC- | FC-DS | FC-R2(R3) | |
450 | 750 | |||||||
INJECTION UNIT | Screw Diameter | mm | φ32 | φ36 | φ40 | φ36 | φ40 | φ45 |
Maximum Injection Pressure | kg/cm2 | 1531 | 1210 | 980 | 1620 | 1313 | 1037 | |
Theoretical Shot Volume | cm3 | 105 | 132 | 163 | 163 | 201 | 254 | |
Maximum Shot Weight(PS) | g/oz | 97(3.4) | 122(4.3) | 151(5.3) | 150(5.3) | 186(6.6) | 235(8.3) | |
Injection Rate | cm3/sec | 66 | 84 | 104 | 103 | 128 | 161 | |
CLAMPING UNIT | Clamping Force | ton | 45 | 75 | ||||
Top Platen Size | mm | 475x305 | 565x390 | |||||
Bottom Platen Size | mm | 480x332 | --- | --- | 570x390 | --- | --- | |
Sliding Table Size | mm | --- | 900x340 | --- | --- | 1100x390 | --- | |
Sliding Table Stroke | mm | --- | 480 | --- | --- | 570 | --- | |
Minimum Mold Thickness | mm | 205 | 200 | |||||
Opening Stroke | mm | 200 | 270 | |||||
Maximum Open Daylight | mm | 405 | 470 | |||||
Ejector Force | ton | 1.1 | 1.1 | |||||
Ejector Stroke | mm | 90 | 140 | 90 | 140 | 170 | ||
Rotary Table Diameter | mm | --- | --- | φ820 | --- | --- | φ900 | |
Nozzle Center Height | mm | 150±20 | 170±20 | |||||
Nozzle Center Distance | mm | 75 | 95 | |||||
OTHERS | Hydraulic System Pressure | kg/cm2 | 140 | 140 | ||||
Oil Tank Volume | L | 184 | 309 | |||||
Electric Power | hp(kW) | 10(7.5) | 15(11) | |||||
Barrel Heating Power | kW | 4.75 | 7.45 | |||||
Total Wattage | kW | 12.25 | 18.45 | |||||
Machine Dimensions(approx.) | m | 2.2x0.9x2.1 | 2.2x1.5x2.1 | 2.6x1.0x2.1 | 2.6x0.9x2.4 | 2.6x1.9x2.4 | 3.0x1.1x2.4 | |
Machine Weight(approx.) | t | 3.2 | 3.4 | 3.5 | 4.4 | 4.6 |